Visual Welding Inspector 2024 Practice Test

CSWIP Exam Format | Course Contents | Course Outline | Exam Syllabus | Exam Objectives

The CSWIP Welding Inspector course is designed for inspection engineers and supervisory staff. Those with little or no previous welding experience are advised to attend the Certificate in Visual Inspection of Welds course to prepare for this course.

Welding Inspector for a minimum of 3 years with experience related to the duties and responsibilities listed in Clause 1.2.2 of CSWIP document WI-6-92, under qualified supervision, independently verified OR Certified Visual Welding Inspector for a minimum of 2 years with job responsibilities in the areas listed in 1.2.1 and 1.2.2 of CSWIP document WI-6-92 OR Welding Instructor or Welding Foreman/Supervisor for a minimum of one year

Welding Inspector (Level 2)
2.1 Examination format
Theory Part A2: General Welding Theory, Product Technology and NDT
30 multiple choice questions. Time allowed 45 minutes.
Theory Part B2: Specific Welding Technology.
60 multiple choice questions. Time allowed 1hr 30 mins.
Practical Part A2: Inspection of a plate butt weld to a code provided by the Test Centre. Time allowed 1hr 15 mins.
Practical Part B2: Inspection of a pipe butt weld to to a code provided by the Test Centre. Time allowed 1hr 45 mins.
Practical Part C2: Inspection of a set of destructive test samples to a code provided by the Test Centre (two macros, two bends or two fractures). Time allowed 45 mins.
Passmark for all parts is 70%.
2.2 Subjects
Candidates will need to demonstrate a knowledge of the Visual Welding Inspector (Level 1) syllabus plus:
i) Materials
• Size: thicknesses, lengths, diameters
• Type: grade composition against documentation
• Condition: cleanliness and surface for welding
• Heat treatment condition and distortion
The effect of composition, thickness and hydrogen on welding of certain grades of steel. The techniques and control used to avoid hydrogen induced cracking and lamellar tearing.
Post weld heat treatment, its conduct and control.
j) Welding processes
The effect of variations in welding parameters. The influence of process on appearance and penetration, and centreline cracking. British, American and ISO symbols on drawings.
k) Welding procedures and welder approvals and their control
The essential features of a procedure.
British, European, American and other systems of procedure and welder approval and appropriate documentation.
l) Quality control of welding
The implementation of quality controls and inprocess inspection. Organisation and records.
m) Destructive tests
The selection and purpose of all destructive tests specified in standards. Assessment of results.
n) Non-destructive testing
The methods, capabilities and limitations, and assessments of reports related to penetrant, magnetic particle, radiographic and ultrasonic testing of parent materials and welded joints.
o) Weld defects
Identification of defects. Reasons for their occurrence and acceptance.
p) Distortion
The influence of welding techniques on distortion.
The control of distortion. The influence of heat treatment and machining.
q) Reporting
The preparation of technical reports on all aspects of inspection referred to above.

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Certification Scheme for Welding and Inspection Personnel
3.1
https://killexams.com/pass4sure/exam-detail/CSWIP
Question: 113
The dip transfer or short-circuiting mode of metal transfer used for MIG/MAG
welding is characterized by:
A. Giving deep penetration
B. Being suitable for positional welding
C. Giving low spatter
D. Giving high deposition
Answer: B
Question: 114
Carbon equivalent values (CEV) are used to determine how to avoid the risk of:
A. Hydrogen cracking
B. Lamellar tearing
C. Solidification cracking
D. Weld decay
Answer: A
Question: 115
Exceeding the maximum interpass temperature specified for a C-Mn steel weld
joint may give:
A. Excessive porosity
B. Burn through
C. Lower toughness
D. Higher strength
Answer: C
Question: 116
Welds made with very high heat input will show a reduction in:
A. Tensile ductility
B. Notch toughness
C. Fatigue strength
D. Creep resistance
Answer: B
Question: 117
Which of the following would be classed as the most serious type of defect?
A. A buried linear slag inclusion
B. Buried lack of inter-run fusion
C. Surface breaking lack of sidewall fusion
D. Surface porosity
Answer: C
Question: 118
A transverse tensile test from a Weld Procedure Approval Record (WPAR) test
plate is used to measure:
A. Tensile strength of the weld
B. Tensile strength of the joint
C. Stress/strain characteristics of the weld
D. Stress/strain characteristics of the joint
Answer: B
Question: 119
For gammer radiography of a steel weld at 35mm thickness, the recommended
isotope is:
A. Thulium 170
B. Ytterbium 169
C. Iridium 192
D. Cobalt 60
Answer: C
Question: 220
Which element has the greatest effect on the HAZ hardness of C-Mn steel?
A. Molybdenum
B. Chromium
C. Titanium
D. Carbon
Answer: D
Question: 221
With reference to the various grades of stainless steels which of the following
statements is true?
A. They are all non-magnetic
B. They all require 100% Ar for GMAW
C. They all have very high thermal conductivity
D. Only certain grades can be used for service at very low temperatures
Answer: D
Question: 222
BS EN 288 and BS EN ISO 15614 are specifications for?
A. Welder approval testing
B. Welding equipment calibration
C. Welding procedure approval
D. Consumables for submerged arc welding
Answer: C
Question: 223
Repair welding of in-service plant and equipment may be more difficult than
making repairs during initial fabrication because:
A. The material may be contaminated
B. Access to repair area may be difficult
C. Positional welding may be needed
D. All of the above
Answer: D
Question: 224
When MAG welding in dip transfer (a short-circuiting mode) spatter can be
reduced by:
A. Using inductance
B. Using 100%CO2
C. Using Ar +30% He
D. Increasing the stick-out length
Answer: A
/( 48(67,216

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